Super Stainless Steel

GX2CrNiMoCuN25-6-3-3 Supply Detail

Category

  • Bar and Rod

  • Plate and Sheet

  • Strip

  • Pipe and Tube

  • Wire

  • Welding

  • Powder Material

  • Cast Products

  • Forged Products

  • Fittings

  • Fastening

    Forms & Sizes

    Round Bar:
    φ2–500 mm, 1–6 m length

    Flat/Square Bar:
    4–100 mm thickness/width

    Hex Bar:
    A/F 3–100 mm

    Hollow Bar:
    OD 20–300 mm

    Forms & Sizes

    Sheet:
    0.3–6 mm thickness

    Medium Plate:
    6–25 mm thickness

    Heavy Plate:
    25–100 mm thickness

    Forms & Sizes

    Standard Strip:
    0.05–3 mm thick,
    10–600 mm wide

    Precision strip:
    0.01–0.5 mm thick,
    tight tolerance ±0.005 mm

    Foil:
    0.005–0.1 mm thick

    Forms & Sizes

    Seamless Tube:
    OD 6–450 mm,
    WT 1–50 mm,
    1–12 m length

    Welded Tube:
    OD 10–600 mm,
    WT 1–20 mm

    Capillary Tube:
    OD 1–10 mm,
    WT 0.1–2 mm

    Forms & Sizes

    Wire Form:
    Cold Drawn Wire,
    Bright Wire,
    Spring Wire,
    Fine Wire,
    Ultra-fine Wire

    General Diameter:
    φ0.1–10 mm

    Coil Weight:
    50–500 kg,
    customizable tolerance

    Forms & Sizes

    Solid Wire:
    φ0.8–4.0 mm

    Flux-cored Wire:
    φ1.2–4.0 mm

    Welding Rod:
    φ2.0–5.0 mm

    Forms & Sizes

    Powder Form:
    AM 3D Printing Powder,
    Spherical Powder,
    Gas-atomized Powder,
    Water-atomized Powder

    Particle Size:
    10–150 μm

    Sphericity:
    ≥90% for AM grade

    Forms & Sizes

    Cast Ingot:
    φ200–800 mm

    Precision Casting:
    min wall 0.5 mm

    Cast Pipe:
    OD 100–600 mm,
    WT 10–50 mm

    Forms & Sizes

    Forged Bar:
    Φ35–500 mm

    Forged Ring:
    OD 200–2000 mm

    Forging Weight:
    1–5000 kg

    Forms & Sizes

    Fittings Form:
    Elbow, Tee, Reducer, Flange, Cap, Outlet, Lap Joint

    Size range:
    1/2''–24'' (DN15–DN600)

    Wall thickness:
    Sch10–Sch160, STD, XS, XXS

    Pressure Class:
    150–2500 LB

    Forms & Sizes

    Fastening Form:
    Bolt, Nut, Screw, Stud, Washer, Pin, Rivet

    Metric: M3–M64

    Imperial: #4–2.5''

    Length: 6–500 mm

GX2CrNiMoCuN25-6-3-3 Product Description

Overview

GX2CrNiMoCuN25-6-3-3 is the cast counterpart of the copper-bearing super duplex stainless steel 1.4507. The "GX" prefix denotes a cast grade. This datasheet presents the material within the European standard system.

With about 25% chromium, 6% nickel, 3% molybdenum, a copper addition (~3%) and nitrogen, GX2CrNiMoCuN25-6-3-3 provides, in the as-cast and solution-annealed form, the high strength and chloride pitting / crevice / stress-corrosion-cracking resistance of copper-bearing super duplex steel, plus good resistance to reducing acids from the copper. It is the cast equivalent of the wrought grade 1.4507. Mechanical-property minima are stated for the cast condition.

Typical applications include cast pumps, valves, impellers and fittings for seawater and chemical-process (acid) service, desalination plant and oil-and-gas components.

1. Physical Properties

Property Value Unit
Density 7.8 g/cm3
Melting range 1350-1400 °C
Young's modulus (20 °C) 200 GPa
Thermal conductivity (20 °C) 15 W/m·K
Coefficient of thermal expansion (20-100 °C) 13 µm/m·°C
Specific heat (20 °C) 480 J/kg·K
Magnetic response Ferromagnetic (duplex)

2. Chemical Composition (wt %)

Element Symbol Min % Max % Role in Alloy
Iron Fe Balance Base element
Chromium Cr 24.5 26.5 Ferrite former; corrosion resistance
Nickel Ni 5.5 7.0 Austenite former; phase balance
Molybdenum Mo 2.5 3.5 Pitting + crevice resistance
Copper Cu 2.75 3.5 Reducing-acid resistance
Nitrogen N 0.12 0.22 Austenite former; strength; pitting
Manganese Mn 1.5 Deoxidiser
Silicon Si 1.0 Deoxidiser
Carbon C 0.030 Low (intergranular resistance)
Phosphorus P 0.035 Residual impurity
Sulphur S 0.025 Residual impurity

3. Mechanical Properties

Solution-annealed (+AT) condition, per EN 10283 for W.Nr. 1.4517 (cast).

Property Value Unit
Tensile strength (Rm) >=650 MPa
0.2% proof strength (Rp0.2) >=450 MPa
Elongation at fracture >=18 %
Impact energy (KV, +20 °C) >=50 J
Brinell hardness <=290 HB

Values per EN 10283 (cast); the minima are lower than the wrought 1.4507, as is normal for castings. Confirm against the inspection certificate (EN 10204).

4. Corrosion Resistance

Environment Performance Notes
Chloride pitting Outstanding High Cr + Mo + N
Crevice corrosion Outstanding High-alloy duplex
Chloride SCC Excellent Duplex structure
Reducing acids (H2SO4, HCl) Excellent ~3% copper addition
Seawater Excellent Warm chlorinated seawater
Intergranular Resistant Low carbon

5. Heat Treatment

A solid-solution cast alloy; it is not hardenable by heat treatment.

Solution Anneal approximately 1080-1120 °C, followed by rapid water quench to retain the balanced ferrite-austenite structure. Rapid cooling is critical owing to the high alloy content. Castings are normally supplied solution-annealed and quenched. Avoid prolonged exposure in the 300-1000 °C range (sigma-phase / 475 °C embrittlement).

6. Weldability and Joining

Weldable for repair and fabrication using common fusion methods with a matching or over-alloyed super-duplex filler and controlled heat input.

Process Applicability Filler / Consumable
GTAW / TIG Good Over-alloyed super-duplex filler
SMAW / stick Good Matching super-duplex electrode

A post-weld solution anneal + quench is recommended for heavily welded castings to restore phase balance and corrosion resistance.

7. Machinability and Fabrication

Machining Guidelines

Parameter Recommendation
Machinability Cast duplex; high strength; carbide tools, low speeds, rigid setup
Work hardening Significant; positive feeds, avoid dwelling
Coolant Ample flood coolant

As a casting grade, primary shaping is by casting; machining is for finishing.

8. Applications

Industry Typical Components Key Requirements
Chemical processing Cast pumps, valves, impellers Reducing-acid resistance (Cu)
Marine / seawater Cast fittings, housings Warm chloride resistance
Oil & gas Cast valve and pump bodies Sour-service resistance
Desalination Cast pump components Hot chloride resistance

9. Available Product Forms and Standards

Product Form Standard Notes
Castings (general corrosion) EN 10283 · W.Nr. 1.4517 GX2CrNiMoCuN25-6-3-3
Castings (pressure purposes) EN 10213 · W.Nr. 1.4517
Sour service ISO 15156-3 Acid-gas applications

Cast copper-bearing 25Cr super duplex stainless steel (cast counterpart of 1.4507). W.Nr. 1.4517 (GX2CrNiMoCuN25-6-3-3); EN 10283 / EN 10213.

10. Comparison with Related Alloys (EN Symbol System)

EN Symbol Type Cr % Mo % Cu % N % Best Used For
GX2CrNiMoCuN25-6-3-3 cast 24.5-26.5 2.5-3.5 2.75-3.5 0.12-0.22 Cast Cu-bearing super duplex
X2CrNiMoCuN25-6-3 wrought 24-26 3.0-4.0 1.0-2.5 0.20-0.30 Wrought Cu-bearing super duplex
GX2CrNiMoN22-5-3 cast 21-23 2.5-3.5 0.12-0.20 Cast standard duplex (2205)
X2CrNiMoN25-7-4 wrought 24-26 3.0-4.5 0.24-0.35 2507 super duplex
1.4408 cast 18-20 2.0-2.5 Cast CF8M (316-type)

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